Senior Mechanical Engineer | NPI Engineering

Betatechnologiesinc · South Burlington, Vermont, United States · Engineering

Posted 2026-09-11

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We are seeking a mechanical engineer to join the New Product Introduction (NPI) Engineering team. This role is part of a cross-functional team and will be responsible for leading the development of new manufacturing processes from initial conceptualization through low-rate initial production. It requires that the team member develop an intimate understanding of the aircraft system requirements to effectively develop and implement materials and/or processes that solve for the goals of the business. The ideal candidate is someone with deep experience in one or more manufacturing technologies, including, but not limited to, filament winding, automated fiber placement, resin transfer molding, compression molding, injection molding, resin casting, metal additive manufacturing, forging, metal casting, stamping, welding, conventional spray coating, thermal spray coating, and electroplating. The candidate should have demonstrated competence in design for manufacturing.

As a member of the NPI team, you will collaborate with a broad range of team members to deliver new technologies that will enable Beta to achieve profitable full rate production. This position offers the possibility to learn something new every day and contribute to the future of aviation.

How you will contribute to revolutionizing electric aviation:

Become intimately familiar with the materials and manufacturing processes currently used to fabricate and assemble the aircraft to promote concept generation for new materials and/or processes

Lead the mechanical design for new development projects from conception through technology readiness level 7

Lead the fabrication of proof-of-concept prototypes and associated test equipment and/or fixtures to enable rapidly iterative test campaigns

Collaborate with the design and manufacturing teams to conceptualize new materials and/or processes aimed at cost reduction, performance improvement, and/or manufacturing scalability

Collaborate with supply chain and manufacturing teams to define the make versus buy and transfer of ownership strategies for new candidate materials and/or processes

Collaborate with the systems and certification teams to ensure certifiability of new technologies

Design or select manufacturing process equipment in coordination with design, manufacturing, and production teams

Iteratively design, build, and test prototypes in parallel with product design

Support manufacturing and production teams after transition of ownership for newly developed technologies

Minimum Qualifications:

Bachelor’s degree in mechanical engineering or another engineering field

Minimum of 7 years of experience in manufacturing, aerospace, automotive, or high-rate production

Strong background in new product introduction (NPI)

Experience in scaling production, integrating new products, and driving cost reduction

Knowledge of automation and advanced production technologies

Experience with GD&T, tolerance stack-ups, and metrology tools for precision manufacturing

Data-driven decision maker, using analytics to guide process improvements

Ability to work hard to meet our ambitious goals and tight deadlines

Ability to remain self-motivated after repeated failures until the project achieves success

The wage listed here reflects our best faith estimate for this role. We pay competitively and base compensation on a variety of factors including skills, experience, industry background, and the evolving needs of the role. We remain committed to fair and equitable pay and we're happy to discuss during the interview process.

Compensation

$125,000—$150,000 USD

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