Senior Manufacturing Engineer- Integration

About This Role

As the Senior Manufacturing Engineer- Integration at Varda, you will be the central orchestrator of spacecraft final assembly — responsible for the processes, sequence, and documentation that bring every subsystem together into a complete, flight-ready vehicle. You will own integration procedures from subassembly mating through final closeout, working at the convergence of structures, propulsion, avionics, and TPS to ensure every build is executed accurately, safely, and on schedule. This role demands exceptional situational awareness, meticulous attention to process discipline, and the confidence to resolve conflicts between subsystems in real time on the factory floor. If you thrive on complexity and find satisfaction in watching a spacecraft come together under your direction, this is the role for you.

Responsibilities

Own spacecraft integration sequences and procedures from subassembly mating through final vehicle closeout and acceptance

Develop, maintain, and continuously improve assembly travelers and integration work instructions that sequence all subsystem interfaces correctly

Serve as the primary interface between manufacturing and all engineering disciplines (structures, propulsion, avionics, TPS) during vehicle integration

Identify and resolve interface conflicts, clearance issues, and assembly sequence problems before they impact build schedule

Lead integration readiness reviews and ensure all pre-integration checkpoints — cleanliness, FOD sweeps, torque records, pin-to-pin checks — are completed and documented

Drive root cause analysis and RCCA for integration non-conformances; disposition MRBs in coordination with design engineering

Track integration metrics (planned vs. actual cycle time, NCR rates, rework hours) and implement targeted improvements to hit cadence goals

Define tooling and lifting/handling equipment requirements for safe vehicle integration operations

Basic Qualifications

B.S. in Mechanical or Systems Engineering, or a related discipline, with consideration given to equivalent professional experience (typically 3–6+ years)

3+ years of experience in vehicle or system-level integration roles or final assembly within aerospace, defense, robotics or similar industries

Strong understanding of how multiple subsystems (mechanical, electrical, fluid) interface within a vehicle assembly

Experience developing and executing complex assembly or integration procedures

Ability to manage competing priorities and make sound, real-time decisions on the production floor

Exceptional communication and coordination skills across multi-discipline teams

Must be physically able to regularly lift 25 lbs., bend, stoop, and stand for extended periods while working directly with flight hardware

Preferred Skills and Experience

M.S. degree in Mechanical Engineering or Electrical Engineering specialized in Embedded Systems, Mechatronics, Control Theory, or similar, or related discipline, with consideration given to equivalent professional experience

Experience as a lead integration engineer or integration ME on a launch vehicle, satellite, or spacecraft program

Familiarity with integration and test (I&T) flows for complex aerospace vehicles, including functional testing at each integration milestone

Background managing integration of flight hardware from multiple subsystem suppliers or internal teams into a single vehicle

Experience with configuration management and build record documentation in a regulated aerospace environment

Knowledge of cleanliness and contamination control requirements for propulsion, optical, or precision mechanism integration

Hands-on experience with vehicle handling — cranes, slings, rotation fixtures, and precision alignment tooling

Prior work in a manufacturing environment actively scaling from unit builds to multi-vehicle concurrent production

Experience conducting integration readiness reviews, pre-mate inspections, and post-integration functional checkouts

Pay Range

Salary Range: Senior: $140,333-$179,314/per year

This role is on-site in El Segundo, CA

Leveling and base salary is determined by job-related skills, education level, experience level, and job performance

You will be eligible for incentives in the form of stock options and/or long-term cash awards